U.S. Refineries* Operable Capacity
Rank
Jan 1, 2011
|
Corporation
|
Company
|
State
|
Site
|
Barrels per Calendar Day (b/cd)
|
1.
|
Exxon Mobil
|
ExxonMobil Refining & Supply
|
Texas
|
Baytown
|
560,640
|
2.
|
Exxon Mobil
|
ExxonMobil Refining & Supply
|
Louisiana
|
Baton Rouge
|
502,000
|
3.
|
Hovensa LLC (50% Hess, 50% PDVSA)
|
Hovensa LLC
|
Virgin Islands (territory of the U.S.)
|
Kingshill
|
500,000
|
4.
|
Marathon Oil
|
Marathon Petroleum
|
Louisiana
|
Garyville
|
464,000
|
5.
|
PDV America Inc
|
Citgo Petroleum
|
Louisiana
|
Lake Charles
|
427,800
|
6.
|
BP PLC
|
BP Products North America
|
Texas
|
Texas City
|
406,570
|
7.
|
BP PLC
|
BP Products North America
|
Indiana
|
Whiting
|
405,000
|
8.
|
WRB Refining LLC (50% ConocoPhillips, 50% Cenovus)
|
WRB Refining
|
Illinois
|
Wood River
|
362,000
|
9.
|
Exxon Mobil
|
ExxonMobil Refining & Supply
|
Texas
|
Beaumont
|
344,500
|
10.
|
Sunoco Inc
|
Sunoco Inc (R&M)
|
Pennsylvania
|
Philadelphia
|
335,000
|
11.
|
Chevron
|
Chevron USA Inc
|
Mississippi
|
Pascagoula
|
330,000
|
12.
|
Deer Park Refining LTD Ptnrshp (50% Royal Dutch/Shell, 50% Pemex)
|
Deer Park Refining
|
Texas
|
Deer Park
|
327,000
|
13.
|
Valero Energy
|
Premcor Refining Group
|
Texas
|
Port Arthur
|
292,000
|
14.
|
Koch Industries
|
Flint Hills Resources
|
Texas
|
Corpus Christi
|
290,078
|
15.
|
Motiva Enterprises LLC (50% Royal Dutch/Shell, 50% Saudi Aramco)
|
Motiva Enterprises LLC
|
Texas
|
Port Arthur
|
285,000
|
16.
|
Access Industries
|
Houston Refining LP
|
Texas
|
Houston
|
280,390
|
17.
|
Chevron
|
Chevron USA Inc
|
California
|
El Segundo
|
273,000
|
18.
|
Koch Industries
|
Flint Hills Resources
|
Minnesota
|
Saint Paul
|
262,000
|
19.
|
BP PLC
|
BP West Coast Products
|
California
|
Los Angeles
|
253,000
|
20.
|
ConocoPhillips
|
ConocoPhillips Co
|
Louisiana
|
Belle Chasse
|
247,000
|
21.
|
ConocoPhillips
|
ConocoPhillips Co
|
Texas
|
Sweeny
|
247,000
|
22.
|
Chevron
|
Chevron USA Inc
|
California
|
Richmond
|
245,271
|
23.
|
ConocoPhillips
|
ConocoPhillips Co
|
Louisiana
|
Westlake
|
239,400
|
24.
|
Exxon Mobil
|
ExxonMobil Refining & Supply
|
Illinois
|
Joliet
|
238,600
|
25.
|
ConocoPhillips
|
ConocoPhillips Co
|
New Jersey
|
Linden
|
238,000
|
26.
|
Motiva Enterprises LLC (50% Royal Dutch/Shell, 50% Saudi Aramco)
|
Motiva Enterprises LLC
|
Louisiana
|
Convent
|
235,000
|
27.
|
Motiva Enterprises LLC (50% Royal Dutch/Shell, 50% Saudi Aramco)
|
Motiva Enterprises LLC
|
Louisiana
|
Norco
|
233,500
|
28.
|
Total SA
|
Total Petrochemicals Inc
|
Texas
|
Port Arthur
|
232,000
|
Source: U.S. Energy Information Administration/EIA, Ranking of U.S. Refineries, Updated/Reviewed June 2011.
(ExxonMobil's Baytown Refinery is the largest oil refinery in the United States. Also, the Baytown area which is home to several of ExxonMobil's integrated sites---including the Baytown Refinery, Baytown Chemical Plant, Baytown Olefins Plant, Mont Belvieu Plastics Plant, Americas Area Engineering Office and Baytown Technology & Engineering Complex---is the largest petroleum & petrochemical complex in the United States. Texas is home to 26 refineries, with a total capacity of 4.72 million barrels per day. Louisiana is home to 19 refineries, with a total capacity of 3.22 million barrels per day. And California is home to 20 refineries, with a total capacity of 1.96 million barrels per day. Nearly half---49%---of U.S. refinery distillation capacity is located in the Gulf Coast region, i.e., PAD district 3 comprising Alabama, Arkansas, Louisiana, Mississippi, New Mexico and Texas. January 2011 U.S. refining capacity of 17.7 million barrels per day, excluding the Virgin Islands, reached the highest level recorded since 1982---please see EIA, Today in Energy, Jun 29, 2011, here. Also, please see "Top 20 Largest Refining Companies/Refiners in the U.S. as of Jan 1, 2011;" "World's Top 25 Largest Refining Companies, Jan 1, 2011 -- OGJ;" "Top 10 Largest Refining Companies in Asia, the USA and Western Europe -- OGJ;" and "World's Top 21 Largest Oil Refineries -- OGJ." Update 1: Royal Dutch Shell Plc and Saudi Aramco became
co-owners of the largest U.S. refinery on Thursday when a new crude
distillation unit at their joint-venture Motiva Enterprises Port Arthur, Texas,
plant [ranked 15th as of Jan 1, 2011, above -- D.R.] received oil for the first time, said Shell's Chief Financial Officer. The
325,000 barrel-per-day (bpd) atmospheric crude distillation unit that started
processing on Thursday combines with existing crude units to give Motiva's Port
Arthur, Texas, refinery a total crude oil refining capacity of 600,000 bpd,
said Shell Chief Financial Officer Simon Henry during the company's first
quarter earnings
call. […] With the startup of the new Port Arthur crude unit, Exxon Mobil Corp's
560,640 bpd Baytown, Texas, refinery becomes the nation's second-largest
refinery---please see "Motiva Port Arthur refinery becomes U.S. largest - Shell," Reuters, Apr 26, 2012. Update 2: But by far the
biggest refining story in North America in 2012 centered on the massive
expansion at Motiva Enterprise LLC's Port Arthur, Tex., refinery. The
325,000 bpd, $10 billion expansion, largest at a US refinery in nearly 40 years
and designed for feedstock flexibility, was dedicated on May 31, raising
capacity to 600,000 bpd and making it the largest US refinery. On June 9, 2012,
however, the new crude distillation unit sprung leaks traced to massive
corrosion; a fire ensued and the expansion was shut down. Motiva has since
traced the problem to faulty design. The unit will not restart before the end
of first-quarter 2013, if then---please see Warren R. True
and Leena Koottungal, "Asia, Middle East lead modest recovery
in global refining," OGJ, Dec 3, 2012 -- D.R.)
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